My brother Benjamin and his wife Carli came to town and Carli made a spoon!
We started with a nice scrap of maple. After Carli drew the design she wanted we clamped it to the workbench and hollowed out the bowl. We used an old lathe gouge that has been re-ground to do this sort of thing. Once the bowl was roughed out we used a bowl gouge to smooth the inside and get the final shape she wanted.
Once the bowl was ready we moved to the bandsaw on the ShopSmith where Carli cut out the spoon’s profile.
With most of the the spoon’s profile cut, Carli suited up and moved to the belt sander for shaping and making the curves.
We did the sanding outside. Even with the shopvac sucking up sawdust it still manages to coat everything in a fine maple powder.
We used 80 grit sandpaper on the belt sander, so once the spoon was the right shape we moved to hand sanding with 120, 220 and 400 grit sand paper.
Once it was finally silky smooth, she sketched “~Moore~” a couple different ways, then transferred the one she liked best on to the spoon handle. I carefully carved it out with a pocket knife and didn’t even slip on the rounded corners or lose the middle of the Os.
Finally we finished it with several coats of danish oil. This piece of maple had some beautiful quilting in it and Carli did a fantastic job!